In the heart of Lebanon, Tennessee, stands a beacon of innovation and industrial prowess – the new facility of Ultimate Linings. This 302,000-square-foot complex is not just a building; it’s a testament to the company’s unwavering commitment to growth, quality, and technological advancement in the polyurea industry. Housing the innovation center, corporate office, and state-of-the-art manufacturing unit, the facility is designed for expansion and efficiency.
A Bold Leap in Production Capacity
Ultimate Linings has invested substantially in this facility, establishing it as one of North America’s premier assets for polyurea chemistry production. Based on a single shift, the facility boasts a production capacity of around 100 million pounds per year. This impressive figure is just the tip of the iceberg. With additional shifts and modest investments, Ultimate Linings could triple this capacity, surpassing the 300 million pounds per year mark. Such scalability is rare and positions the company uniquely in the market to quickly meet large-scale demands.
Engineering Excellence and Precision
The design and development of the facility have been collaborative efforts led by experts like Terry Pe. The focus has been on integrating state-of-the-art batch manufacturing automation. The facility’s engineering controls and system checks ensure that each product batch meets the highest quality standards. This precision in production differentiates Ultimate Linings from its competitors, allowing for consistent production that meets specifications and ensures on-time delivery every day.
Vertical Integration: A Strategic Move
In an industry where raw material availability can be challenging, especially during crises, Ultimate Linings has strategically integrated its operations vertically. This move has enabled the company to forge direct relationships with raw material suppliers, ensuring a steady and reliable supply. The facility’s capability to store and process these raw materials into finished goods reinforces the promise of uninterrupted supply to customers, regardless of external market fluctuations.
World-Class Infrastructure and Quality Control
Its approach to raw material handling and quality assurance sets this facility apart. The company’s commitment to excellence exemplifies the ability to bring in bulk raw materials and verify their quality before entering the production process. The sophisticated control systems ensure that every batch produced meets the stringent specifications of Ultimate Linings. This meticulous approach has produced tens of millions of pounds of polyurea, with each batch consistently meeting the set standards – a remarkable achievement in the industry.
Ultimate Linings’ new facility in Lebanon, Tennessee, is more than a manufacturing unit; it symbolizes the company’s dedication to quality, innovation, and customer service. As the company continues to grow and set new standards in the polyurea industry, this facility will undoubtedly play a crucial role in shaping the future of large-scale polyurea manufacturing.